deck oil Archives - Wood Newt

The feature item to complete this garden project was a bespoke designed bench.

Initial design concept, shows table and brick pillar options

Woodnewt was commissioned to design, manufacture and build a brick and timber corner bench. The brief was to be a simple rustic bench but with the added complexity of being affixed to reclaimed brick built supports.

The location chosen for the corner bench was essentially into a hedge and against a tree. I dug out the soil to set concrete footings for the brick built pillars. The footings were set deep enough to allow the patio to be built over the top.

Bricks stacked to get a visual feel and position for the bench

To verify the exact location for the bench, we stacked bricks and dropped some timber on to effect a bench, all was good. Once the brick pillars were built it wasn’t going to be easy to relocate it!

Concrete footings including shuttering — Concrete footings for bench pillars including shuttering

Making some shuttering, the concrete footings were poured for the brick pillars

Careful design and ergonomics were employed

I researched, designed, and then built a prototype for approval prior to full manufacture, ensuring a comfortable bench for all to use.

Initially an integral corner table was requested, but was reviewed and changed to allow a corner seat to be added which would accommodate more to be seated on the bench.

Construction of a strong self supporting corner seat

The brief was to have a ‘rustic’ bench, but for comfort and aesthetics, I shaped the ends of the armrests.

Shaping the bench arms using a profile template

The bench arms and supports are cut and affixed into the seat and back supports and with coach bolts securing the armrest supports to the bench frame, this results in a solid and robust build.

As the build was coming to completion, the request for the corner table returned, I built a removable corner table to allow the bench to function with flexibility.

The Table is a essentially a timber frame cut with rebates, allowing rebated slats to be dropped in and affixed.

The frame joints for the table are biscuit jointed, glued and screwed. The slats are glued and secured by screws from beneath.

The table supports allow the table top to be simply dropped into position to affix securely. The height of the table perfectly matches the arm rests to compliment the seating comfort.

Oiling the bench gives the wood a warm colour and highlights the grain

To finish, the bench has been oiled with light oak stained deck oil to complete the garden ensemble.

If you like what Woodnewt has designed and built here, contact me and we can discuss what Woodnewt could do for you.

The Project

The deck is the first stage of a four element project to transform a scruffy back yard into a classy intimate garden.

I was presented with colourful plan showing a vision for a customers garden.

CAD design plan — Computer designed garden vision

Key to this was a deck, or rather what looked like two decks. Asking if they planned to have them on different levels, apparently wasn’t the case, but when I mentioned this they liked the idea and we looked at this possibility, as the garden did actually slope down away from the house. I checked the levels and found it was an option.

upper deck frame — Upper deck frame, showing the gravel and rough concrete yard we started with

Discussing the deck board alignment, whether to run as shown in the plan, or to run inline with the length of the garden or across the width they actually chose to have them run diagonally which wasn’t shoin their plan, but was simply down to the design software limitations.

Upper and Lower deck frames — Upper and lower deck frames in position

The Method

Previous decks I have built, have been the typical deck boarded square frame with boards fixed to the perimeter joists to effect a narrow frame style. This deck was going to be different, with the angles defined in the drawing, ‘picture frame’ edges would lend themselves to giving a classy finish their design.

With some garden features dictating the siting of the deck, the angles were eased to 30deg and the deck made a little longer.

To accommodate the picture frame edges where the steps would be, extra joists needed fitting. With the concrete apron only being about 300mm below the damp proof course, I opted for 100mm x 50mm (2” x 4”) treated joists, ensuring suitable siting below the DPC. As 4” joists were used, I was able to use mini joist hangars which were cheaper and easier to use than the longer versions. Supports additional to those concreted in were fixed to the deck frame to ensure a solid, bounce free deck.

Upper and lower deck completed — Both upper and lower deck completed

The 28mm x 125mm deck boards were fitted with 2mm spacings, (over time with shrinkage, the spacings will grow up to about 5mm). The Picture frame edges were jointed with biscuit joints then additionally glued and screwed.

Picture frame edge with 'nosing' — Picture frame edging with ‘nosing’ overhanging the riser board

The ‘nosing’ of the step overhangs the riser board by 12mm giving a stylish quality feel to the split level decks.

Finishing the decks

After fitting, the decks were treated with a light oak deck oil. The picture frame edge was stained a darker colour prior to the deck oil stain to create a feature on the deck, and to highlight the step.

Tag: deck oil

Bespoke Designed Rustic Garden Bench

Split Level Garden Deck

The Project

The Method

Finishing the decks